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=== Alloys === {{Main|Magnesium alloy}} [[File:Cold rolling of Mg and Mg-1Al-0.1Ca.jpg|thumb|upright=1.4|Magnesium is brittle, and fractures along [[shear band]]s when its thickness is reduced by only 10% by [[cold rolling]] (top). However, after alloying Mg with 1% Al and 0.1% Ca, its thickness could be reduced by 54% using the same process (bottom).]] As of 2013, consumption of magnesium alloys was less than one million tonnes per year, compared with 50 million tonnes of [[aluminium alloy]]s. Their use has been historically limited by the tendency of Mg alloys to corrode,<ref name="makar13">{{cite journal |doi=10.1179/imr.1993.38.3.138|title=Corrosion of magnesium|year=1993|last1=Makar|first1=G. L.|last2=Kruger|first2=J.|journal=International Materials Reviews|volume=38|issue=3|pages=138β153|bibcode=1993IMRv...38..138M }}</ref> [[Creep (deformation)|creep]] at high temperatures, and combust.<ref name="giz" /> ====Corrosion==== In magnesium alloys, the presence of [[iron]], [[nickel]], [[copper]], or [[cobalt]] strongly activates [[corrosion]]. In more than trace amounts, these metals precipitate as [[intermetallic compound]]s, and the precipitate locales function as active [[cathode|cathodic]] sites that reduce water, causing the loss of magnesium.<ref name="giz" /> Controlling the quantity of these metals improves corrosion resistance. Sufficient [[manganese]] overcomes the corrosive effects of iron. This requires precise control over composition, increasing costs.<ref name="giz" /> Adding a cathodic poison captures atomic hydrogen within the structure of a metal. This prevents the formation of free hydrogen gas, an essential factor of corrosive chemical processes. The addition of about one in three hundred parts [[arsenic]] reduces the corrosion rate of magnesium in a salt solution by a factor of nearly ten.<ref name="giz">{{cite web|url=http://www.gizmag.com/stainless-magnesium-corrosion-monash/28856 |title=Stainless magnesium breakthrough bodes well for manufacturing industries |publisher=Gizmag.com |date=29 August 2013|author=Dodson, Brian |access-date=29 August 2013}}</ref><ref>{{Cite journal | last1 = Birbilis | first1 = N. | last2 = Williams | first2 = G. | last3 = Gusieva | first3 = K. | last4 = Samaniego | first4 = A. | last5 = Gibson | first5 = M. A. | last6 = McMurray | first6 = H. N. | doi = 10.1016/j.elecom.2013.07.021 | title = Poisoning the corrosion of magnesium | journal = Electrochemistry Communications | volume = 34 | pages = 295β298 | year = 2013 }}</ref> ====High-temperature creep and flammability==== Magnesium's tendency to [[Creep (deformation)|creep]] (gradually deform) at high temperatures is greatly reduced by alloying with [[zinc]] and [[rare-earth elements]].<ref>{{cite journal |last1=Choudhuri |first1=Deep |last2=Srinivasan |first2=Srivilliputhur G. |last3=Gibson |first3=Mark A. |last4=Zheng |first4=Yufeng |last5=Jaeger |first5=David L. |last6=Fraser |first6=Hamish L. |last7=Banerjee |first7=Rajarshi |title=Exceptional increase in the creep life of magnesium rare-earth alloys due to localized bond stiffening |journal=Nature Communications |date=8 December 2017 |volume=8 |issue=1 |page=2000 |doi=10.1038/s41467-017-02112-z |pmid=29222427 |pmc=5722870 |bibcode=2017NatCo...8.2000C }}</ref> Flammability is significantly reduced by a small amount of [[calcium]] in the alloy.<ref name="giz" /> By using rare-earth elements, it may be possible to manufacture magnesium alloys that are able to not catch fire at higher temperatures compared to magnesium's [[liquidus]] and in some cases potentially pushing it close to magnesium's boiling point.<ref>{{cite journal |last1=Czerwinski |first1=Frank |title=Controlling the ignition and flammability of magnesium for aerospace applications |journal=Corrosion Science |date=September 2014 |volume=86 |pages=1β16 |doi=10.1016/j.corsci.2014.04.047 |bibcode=2014Corro..86....1C }}</ref>
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