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===Orbiter=== {{main|Space Shuttle orbiter}} [[File:Shuttle profiles.jpg|center|thumb|upright=2.65|alt=The five Space Shuttle orbiters launching|Shuttle launch profiles. From left: ''[[Space Shuttle Columbia|Columbia]]'', ''[[Space Shuttle Challenger|Challenger]]'', ''[[Space Shuttle Discovery|Discovery]]'', ''[[Space Shuttle Atlantis|Atlantis]]'', and ''[[Space Shuttle Endeavour|Endeavour]]'']] The orbiter had design elements and capabilities of both a rocket and an aircraft to allow it to launch vertically and then land as a glider.<ref name=jenkins />{{rp|365}} Its three-part fuselage provided support for the crew compartment, cargo bay, flight surfaces, and engines. The rear of the orbiter contained the Space Shuttle Main Engines (SSME), which provided thrust during launch, as well as the Orbital Maneuvering System (OMS), which allowed the orbiter to achieve, alter, and exit its orbit once in space. Its double-[[delta wing]]s were {{convert|60|ft|m|sigfig=2|sp=us|order=flip|adj=on|abbr=on}} long, and were swept 81Β° at the inner leading edge and 45Β° at the outer leading edge. Each wing had an inboard and outboard [[elevon]] to provide flight control during reentry, along with a flap located between the wings, below the engines to control [[Aircraft principal axes#Transverse axis (pitch)|pitch]]. The orbiter's [[vertical stabilizer]] was swept backwards at 45Β° and contained a [[Rudder#Aircraft rudders|rudder]] that could split to act as a [[Air brake (aeronautics)|speed brake]].<ref name=jenkins />{{rp|382β389}} The vertical stabilizer also contained a two-part [[drogue parachute|drag parachute]] system to slow the orbiter after landing. The orbiter used [[Landing gear#Retractable gear|retractable landing gear]] with a nose landing gear and two main landing gear, each containing two tires. The main landing gear contained two brake assemblies each, and the nose landing gear contained an electro-hydraulic steering mechanism.<ref name=jenkins />{{rp|408β411}} ====Crew==== The Space Shuttle crew varied per mission. They underwent rigorous testing and training to meet the [[Astronaut#NASA candidacy requirements|qualification requirements]] for their roles. The crew was divided into three categories: Pilots, Mission Specialists, and Payload Specialists. Pilots were further divided into two roles: the Space Shuttle Commander, who would seat in the forward left seat and the Space Shuttle Pilot who would seat in the forward right seat.<ref>{{Cite web |title=Space Shuttle Astronaut Qualifications {{!}} Spaceline |url=https://www.spaceline.org/united-states-manned-space-flight/us-astronaut-selection-drafts-and-qualifications/space-shuttle-astronaut-qualifications/ |access-date=April 1, 2023 |language=en-US |archive-date=March 24, 2023 |archive-url=https://web.archive.org/web/20230324065946/https://www.spaceline.org/united-states-manned-space-flight/us-astronaut-selection-drafts-and-qualifications/space-shuttle-astronaut-qualifications/ |url-status=live}}</ref> The test flights, STS-1 through STS-4 only had two members each, the commander and pilot. The commander and the pilot were both qualified to fly and land the orbiter. The on-orbit operations, such as experiments, payload deployment, and EVAs, were conducted primarily by the mission specialists who were specifically trained for their intended missions and systems. Early in the Space Shuttle program, NASA flew with payload specialists, who were typically systems specialists who worked for the company paying for the payload's deployment or operations. The final payload specialist, [[Gregory B. Jarvis]], flew on [[STS-51-L]], and future non-pilots were designated as mission specialists. An astronaut flew as a crewed spaceflight engineer on both [[STS-51-C]] and [[STS-51-J]] to serve as a military representative for a [[National Reconnaissance Office]] payload. A Space Shuttle crew typically had seven astronauts, with [[STS-61-A]] flying with eight.<ref name=jenkins2016 />{{rp|III-21}} ====Crew compartment==== The crew compartment comprised three decks and was the pressurized, habitable area on all Space Shuttle missions. The flight deck consisted of two seats for the commander and pilot, as well as an additional two to four seats for crew members. The mid-deck was located below the flight deck and was where the galley and crew bunks were set up, as well as three or four crew member seats. The mid-deck contained the airlock, which could support two astronauts on an [[extravehicular activity]] (EVA), as well as access to pressurized research modules. An equipment bay was below the mid-deck, which stored environmental control and waste management systems.<ref name= shuttle_manual />{{rp|60β62}}<ref name=jenkins />{{rp|365β369}} On the first four Shuttle missions, astronauts wore modified U.S. Air Force high-altitude full-pressure suits, which included a full-pressure helmet during ascent and descent. From the fifth flight, [[STS-5]], until the loss of ''Challenger'', the crew wore one-piece light blue [[nomex]] flight suits and partial-pressure helmets. After the ''Challenger'' disaster, the crew members wore the Launch Entry Suit (LES), a partial-pressure version of the high-altitude pressure suits with a helmet. In 1994, the LES was replaced by the full-pressure [[Advanced Crew Escape Suit]] (ACES), which improved the safety of the astronauts in an emergency situation. ''Columbia'' originally had modified [[SR-71]] [[zero-zero ejection seat]]s installed for the [[Approach and Landing Tests|ALT]] and first four missions, but these were disabled after STS-4 and removed after [[STS-9]].<ref name=jenkins />{{rp|370β371}} [[File:STSCPanel.jpg|thumb|right|alt=The view from the Atlantis cockpit while in orbit|''[[Space Shuttle Atlantis|Atlantis]]'' was the first Shuttle to fly with a [[glass cockpit]], on [[STS-101]].]] The flight deck was the top level of the crew compartment and contained the flight controls for the orbiter. The commander sat in the front left seat, and the pilot sat in the front right seat, with two to four additional seats set up for additional crew members. The instrument panels contained over 2,100 displays and controls, and the commander and pilot were both equipped with a [[heads-up display]] (HUD) and a [[Joystick#Electronic joysticks|Rotational Hand Controller]] (RHC) to [[gimbal]] the engines during powered flight and fly the orbiter during unpowered flight. Both seats also had [[rudder]] controls, to allow rudder movement in flight and nose-wheel steering on the ground.<ref name=jenkins />{{rp|369β372}} The orbiter vehicles were originally installed with the Multifunction [[Cathode-ray tube|CRT]] Display System (MCDS) to display and control flight information. The MCDS displayed the flight information at the commander and pilot seats, as well as at the aft seating location, and also controlled the data on the HUD. In 1998, ''Atlantis'' was upgraded with the Multifunction Electronic Display System (MEDS), which was a [[glass cockpit]] upgrade to the flight instruments that replaced the eight MCDS display units with 11 multifunction colored digital screens. MEDS was flown for the first time in May 2000 on [[STS-101]], and the other orbiter vehicles were upgraded to it. The aft section of the flight deck contained windows looking into the payload bay, as well as an RHC to control the [[Remote Manipulator System]] during cargo operations. Additionally, the aft flight deck had monitors for a [[closed-circuit television]] to view the cargo bay.<ref name=jenkins />{{rp|372β376}} The mid-deck contained the crew equipment storage, sleeping area, galley, medical equipment, and hygiene stations for the crew. The crew used modular lockers to store equipment that could be scaled depending on their needs, as well as permanently installed floor compartments. The mid-deck contained a port-side hatch that the crew used for entry and exit while on Earth.<ref name="jenkins2016"/>{{rp|IIβ26β33}} ==== Airlock ==== The [[airlock]] is a structure installed to allow movement between two spaces with different gas components, conditions, or pressures. Continuing on the mid-deck structure, each orbiter was originally installed with an internal airlock in the mid-deck. The internal airlock was installed as an external airlock in the payload bay on ''Discovery'', ''Atlantis'', and ''Endeavour'' to improve docking with [[Mir]] and the [[ISS]], along with the [[Orbiter Docking System]].<ref name="jenkins2016">{{cite book |last= Jenkins |first= Dennis R. |title= Space Shuttle: Developing an Icon β 1972β2013|isbn=978-1-58007-249-6 |publisher= Specialty Press |date= 2016}}</ref>{{rp|IIβ26β33}} The airlock module can be fitted in the mid-bay, or connected to it but in the payload bay.{{r|shuttle_manual|p=81}} With an internal cylindrical volume of {{convert|1.60|m|ftin|abbr=off}} diameter and {{convert|2.11|m|ftin|abbr=off}} in length, it can hold two suited astronauts. It has two D-shaped hatchways {{convert|1.02|m|in|abbr=on}} long (diameter), and {{convert|0.91|m|in|abbr=on}} wide.{{r|shuttle_manual|p=82}} ====Flight systems==== The orbiter was equipped with an [[avionics]] system to provide information and control during atmospheric flight. Its avionics suite contained three [[microwave scanning beam landing system]]s, three [[gyroscope]]s, three [[Tactical air navigation system|TACAN]]s, three [[accelerometer]]s, two [[radar altimeter]]s, two [[barometric altimeter]]s, three [[attitude indicator]]s, two [[Machmeter|Mach indicator]]s, and two [[Aviation transponder interrogation modes|Mode C]] [[Transponder (aeronautics)|transponders]]. During reentry, the crew deployed two [[Air data boom|air data probes]] once they were traveling slower than Mach 5. The orbiter had three [[Inertial measurement unit|inertial measuring units]] (IMU) that it used for guidance and navigation during all phases of flight. The orbiter contains two [[star tracker]]s to align the IMUs while in orbit. The star trackers are deployed while in orbit, and can automatically or manually align on a star. In 1991, NASA began upgrading the inertial measurement units with an [[inertial navigation system]] (INS), which provided more accurate location information. In 1993, NASA flew a [[GPS]] receiver for the first time aboard [[STS-51]]. In 1997, Honeywell began developing an integrated GPS/INS to replace the IMU, INS, and TACAN systems, which first flew on [[STS-118]] in August 2007.<ref name=jenkins />{{rp|402β403}} While in orbit, the crew primarily communicated using one of four [[S band]] radios, which provided both voice and data communications. Two of the S band radios were [[phase modulation]] [[transceiver]]s, and could transmit and receive information. The other two S band radios were [[frequency modulation]] [[transmitter]]s and were used to transmit data to NASA. As S band radios can operate only within their [[Line-of-sight propagation|line of sight]], NASA used the [[Tracking and Data Relay Satellite System]] and the [[Spacecraft Tracking and Data Acquisition Network]] ground stations to communicate with the orbiter throughout its orbit. Additionally, the orbiter deployed a high-bandwidth [[Ku band|K<sub>u</sub> band]] radio out of the cargo bay, which could also be utilized as a rendezvous radar. The orbiter was also equipped with two [[UHF]] radios for communications with [[air traffic control]] and astronauts conducting EVA.<ref name=jenkins />{{rp|403β404}} [[File:Space Shuttle General Purpose Computer.jpg|thumb|right|alt=The two computers used in the orbiter|AP-101S (left) and AP-101B general purpose computers]] The Space Shuttle's [[fly-by-wire]] control system was entirely reliant on its main computer, the Data Processing System (DPS). The DPS controlled the flight controls and thrusters on the orbiter, as well as the ET and SRBs during launch. The DPS consisted of five general-purpose computers (GPC), two magnetic tape mass memory units (MMUs), and the associated sensors to monitor the Space Shuttle components.<ref name=jenkins />{{rp|232β233}} The original GPC used was the IBM [[IBM System/4 Pi#AP-101|AP-101B]], which used a separate [[central processing unit]] (CPU) and input/output processor (IOP), and [[non-volatile memory|non-volatile]] [[Solid-state drive|solid-state memory]]. From 1991 to 1993, the orbiter vehicles were upgraded to the AP-101S, which improved the memory and processing capabilities, and reduced the volume and weight of the computers by combining the CPU and IOP into a single unit. Four of the GPCs were loaded with the Primary Avionics Software System (PASS), which was Space Shuttle-specific software that provided control through all phases of flight. During ascent, maneuvering, reentry, and landing, the four PASS GPCs functioned identically to produce quadruple redundancy and would error check their results. In case of a software error that would cause erroneous reports from the four PASS GPCs, a fifth GPC ran the Backup Flight System, which used a different program and could control the Space Shuttle through ascent, orbit, and reentry, but could not support an entire mission. The five GPCs were separated in three separate bays within the mid-deck to provide redundancy in the event of a cooling fan failure. After achieving orbit, the crew would switch some of the GPCs functions from guidance, navigation, and control (GNC) to systems management (SM) and payload (PL) to support the operational mission.<ref name=jenkins />{{rp|405β408}} The Space Shuttle was not launched if its flight would run from December to January, as its flight software would have required the orbiter vehicle's computers to be reset at the year change. In 2007, NASA engineers devised a solution so Space Shuttle flights could cross the year-end boundary.<ref name="YERO">{{cite web |last=Bergin |first=Chris |title=NASA solves YERO problem for Shuttle |url=http://www.nasaspaceflight.com/content/?cid=5026|website=NASASpaceflight.com |archive-url=https://web.archive.org/web/20080418182718/http://www.nasaspaceflight.com/content/?cid=5026 |archive-date=April 18, 2008 |date= February 19, 2007 |access-date=December 22, 2007}}</ref> Space Shuttle missions typically brought a portable general support computer (PGSC) that could integrate with the orbiter vehicle's computers and communication suite, as well as monitor scientific and payload data. Early missions brought the [[Grid Compass]], one of the first laptop computers, as the PGSC, but later missions brought [[Apple Inc.|Apple]] and [[Intel]] laptops.<ref name=jenkins />{{rp|408}}<ref name="GRiD">{{cite web |url=http://www.computerhistory.org/events/index.php?id=1139464298 |title=Pioneering the Laptop: Engineering the GRiD Compass |access-date=October 25, 2007 |publisher=The Computer History Museum |year=2006 |author=The Computer History Museum |url-status=dead |archive-url=https://web.archive.org/web/20071204034101/http://www.computerhistory.org/events/index.php?id=1139464298 |archive-date=December 4, 2007}}</ref> ====Payload bay==== [[File:Hubble First Servicing EVA - GPN-2000-001085.jpg|thumb|right|alt=An astronaut conducting an EVA while the Hubble Space Telescope is in the payload bay|[[Story Musgrave]] attached to the RMS servicing the [[Hubble Space Telescope]] during [[STS-61]]]] [[File:STS132 Atlantis undocking2 (cropped).jpg|thumb|right|''[[Space Shuttle Atlantis|Atlantis]]'' in orbit in 2010. Image shows the payload bay and the extended [[Canadarm]].]] The payload bay comprised most of the orbiter vehicle's [[fuselage]], and provided the cargo-carrying space for the Space Shuttle's payloads. It was {{convert|60|ft|m|sigfig=2|sp=us|order=flip|adj=on|abbr=on}} long and {{convert|15|ft|m|sigfig=2|sp=us|order=flip|adj=on|abbr=on}} wide, and could accommodate cylindrical payloads up to {{convert|15|ft|m|sigfig=2|sp=us|order=flip|adj=on|abbr=on}} in diameter. Two payload bay doors hinged on either side of the bay, and provided a relatively airtight seal to protect payloads from heating during launch and reentry. Payloads were secured in the payload bay to the attachment points on the [[longeron]]s. The payload bay doors served an additional function as radiators for the orbiter vehicle's heat, and were opened upon reaching orbit for heat rejection.<ref name=shuttle_manual/>{{rp|62β64}} The orbiter could be used in conjunction with a variety of add-on components depending on the mission. This included orbital laboratories,<ref name=jenkins2016 />{{rp|II-304, 319}} boosters for launching payloads farther into space,<ref name=jenkins2016 />{{rp|II-326}} the Remote Manipulator System (RMS),<ref name=jenkins2016 />{{rp|II-40}} and optionally the EDO pallet to extend the mission duration.<ref name=jenkins2016 />{{rp|II-86}} To limit the fuel consumption while the orbiter was docked at the ISS, the [[Station-to-Shuttle Power Transfer System]] (SSPTS) was developed to convert and transfer station power to the orbiter.<ref name=jenkins2016 />{{rp|II-87β88}} The SSPTS was first used on STS-118, and was installed on ''Discovery'' and ''Endeavour''.<ref name=jenkins2016 />{{rp|III-366β368}} ====Remote Manipulator System==== {{main|Canadarm}} The Remote Manipulator System (RMS), also known as Canadarm, was a mechanical arm attached to the cargo bay. It could be used to grasp and manipulate payloads, as well as serve as a mobile platform for astronauts conducting an EVA. The RMS was built by the Canadian company [[Spar Aerospace]] and was controlled by an astronaut inside the orbiter's flight deck using their windows and closed-circuit television. The RMS allowed for six degrees of freedom and had six joints located at three points along the arm. The original RMS could deploy or retrieve payloads up to {{convert|65000|lb|kg|sigfig=2|sp=us|order=flip|abbr=on}}, which was later improved to {{convert|586000|lb|kg|sigfig=2|sp=us|order=flip|abbr=on}}.<ref name=jenkins />{{rp|384β385}} ====Spacelab==== {{main|Spacelab}} [[File:STS-9 Spacelab 1.jpg|thumb|alt=Spacelab in the payload bay while in orbit|[[Spacelab]] in orbit on [[STS-9]]]] The Spacelab module was a European-funded pressurized laboratory that was carried within the payload bay and allowed for scientific research while in orbit. The Spacelab module contained two {{convert|9|ft|m|sigfig=2|abbr=on|order=flip}} segments that were mounted in the aft end of the payload bay to maintain the center of gravity during flight. Astronauts entered the Spacelab module through a {{convert|8.72|or|18.88|ft|m|sigfig=2|abbr=on|order=flip}} tunnel that connected to the airlock. The Spacelab equipment was primarily stored in pallets, which provided storage for both experiments as well as computer and power equipment.<ref name=jenkins />{{rp|434β435}} Spacelab hardware was flown on 28 missions through 1999 and studied subjects including astronomy, microgravity, radar, and life sciences. Spacelab hardware also supported missions such as Hubble Space Telescope (HST) servicing and space station resupply. The Spacelab module was tested on STS-2 and STS-3, and the first full mission was on STS-9.<ref name=NASA28>{{cite web |url=https://science.nasa.gov/science-news/science-at-nasa/1999/msad15mar99_1/ |title=Spacelab joined diverse scientists and disciplines on 28 Shuttle missions |last=Dooling |first=Dave |publisher=NASA |date=March 15, 1999 |access-date=April 23, 2020 |archive-date=December 24, 2018 |archive-url=https://web.archive.org/web/20181224003720/https://science.nasa.gov/science-news/science-at-nasa/1999/msad15mar99_1/ |url-status=live}}</ref> ====RS-25 engines==== {{main|RS-25}} [[File:STS-133 Rendezvous Pitch Maneuver 3.jpg|thumb|alt=The two engine systems at the aft-section of the orbiter|[[RS-25]] engines with the two [[Orbital Maneuvering System]] (OMS) pods during [[STS-133]]]] Three RS-25 engines, also known as the Space Shuttle Main Engines (SSME), were mounted on the orbiter's aft fuselage in a triangular pattern. The engine nozzles could gimbal Β±10.5Β° in pitch, and Β±8.5Β° in [[Aircraft principal axes#Vertical axis (yaw)|yaw]] during ascent to change the direction of their thrust to steer the Shuttle. The [[titanium alloy]] reusable engines were independent of the orbiter vehicle and would be removed and replaced in between flights. The RS-25 is a staged-combustion cycle cryogenic engine that used liquid oxygen and hydrogen and had a higher chamber pressure than any previous liquid-fueled rocket. The original main combustion chamber operated at a maximum pressure of {{convert|3285|psi|bar|sigfig=4|sp=us|order=flip|adj=off|abbr=on}}. The engine nozzle is {{convert|113|in|cm|sigfig=3|sp=us|order=flip|adj=off|abbr=on}} tall and has an interior diameter of {{convert|90.3|in|cm|sigfig=3|sp=us|order=flip|adj=off|abbr=on}}. The nozzle is cooled by 1,080 interior lines carrying liquid hydrogen and is thermally protected by insulative and ablative material.<ref name=jenkins2016 />{{rp|IIβ177β183}} The RS-25 engines had several improvements to enhance reliability and power. During the development program, Rocketdyne determined that the engine was capable of safe reliable operation at 104% of the originally specified thrust. To keep the engine thrust values consistent with previous documentation and software, NASA kept the originally specified thrust at 100%, but had the RS-25 operate at higher thrust. RS-25 upgrade versions were denoted as Block I and Block II. 109% thrust level was achieved with the Block II engines in 2001, which reduced the chamber pressure to {{convert|3010|psi|bar|sigfig=4|sp=us|order=flip|adj=off}}, as it had a larger [[de Laval nozzle|throat]] area. The normal maximum throttle was 104 percent, with 106% or 109% used for mission aborts.<ref name=shuttle_manual />{{rp|106β107}} ====Orbital Maneuvering System==== {{main|Space Shuttle Orbital Maneuvering System}} The Orbital Maneuvering System (OMS) consisted of two aft-mounted [[AJ10|AJ10-190]] engines and the associated propellant tanks. The AJ10 engines used [[monomethylhydrazine]] (MMH) oxidized by [[dinitrogen tetroxide]] (N<sub>2</sub>O<sub>4</sub>). The pods carried a maximum of {{convert|4718|lb|kg|order=flip|abbr=on|sigfig=4|sp=us}} of MMH and {{convert|7773|lb|kg|order=flip|abbr=on|sigfig=4|sp=us}} of N<sub>2</sub>O<sub>4</sub>. The OMS engines were used after main engine cut-off (MECO) for orbital insertion. Throughout the flight, they were used for orbit changes, as well as the deorbit burn prior to reentry. Each OMS engine produced {{convert|6087|lbf|N|order=flip|abbr=on|sigfig=4|sp=us}} of thrust, and the entire system could provide {{convert|1000|ft/s|m/s|order=flip|abbr=on|sigfig=3|sp=us}} of [[Delta-v|velocity change]].<ref name=jenkins2016 />{{rp|IIβ80}} ====Thermal protection system==== {{main|Space Shuttle thermal protection system}} The orbiter was protected from heat during reentry by the thermal protection system (TPS), a [[Atmospheric entry#Thermal soak|thermal soaking]] protective layer around the orbiter. In contrast with previous US spacecraft, which had used ablative heat shields, the reusability of the orbiter required a multi-use heat shield.<ref name=shuttle_manual />{{rp|72β73}} During reentry, the TPS experienced temperatures up to {{convert|3000|F|C|sigfig=2|abbr=on|order=flip}}, but had to keep the orbiter vehicle's aluminum skin temperature below {{convert|350|F|C|sigfig=2|abbr=on|order=flip}}. The TPS primarily consisted of four types of tiles. The nose cone and leading edges of the wings experienced temperatures above {{convert|2300|F|C|sigfig=2|abbr=on|order=flip}}, and were protected by reinforced carbon-carbon tiles (RCC). Thicker RCC tiles were developed and installed in 1998 to prevent damage from [[space debris|micrometeoroid and orbital debris]], and were further improved after RCC damage caused in the [[Space Shuttle Columbia disaster|''Columbia'' disaster]]. Beginning with [[STS-114]], the orbiter vehicles were equipped with the wing leading edge impact detection system to alert the crew to any potential damage.<ref name=jenkins2016 />{{rp|IIβ112β113}} The entire underside of the orbiter vehicle, as well as the other hottest surfaces, were protected with tiles of high-temperature reusable surface insulation, made of [[borosilicate glass]]-coated [[silica]] fibers that trapped heat in air pockets and redirected it out. Areas on the upper parts of the orbiter vehicle were coated in tiles of white low-temperature reusable surface insulation with similar composition, which provided protection for temperatures below {{convert|1200|F|C|sigfig=2|abbr=on|order=flip}}. The payload bay doors and parts of the upper wing surfaces were coated in reusable [[Nomex]] felt surface insulation or in [[beta cloth]], as the temperature there remained below {{convert|700|F|C|sigfig=2|abbr=on|order=flip}}.<ref name=jenkins />{{rp|395}}
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