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== Microstructure == Duralumin's remarkable strength and durability stem from its unique microstructure, which is significantly influenced by heat treatment processes. === Initial Microstructure === Solid Solution: After initial solidification, duralumin exists as a single-phase solid solution, primarily composed of aluminium atoms with dispersed copper, magnesium, and other alloying elements. This initial state is relatively soft and ductile. === Heat Treatment and Microstructural Changes === Solution Annealing: Duralumin undergoes solution annealing, a high-temperature heat treatment process that dissolves the alloying elements into the aluminium matrix, creating a homogeneous solid solution. Quenching: Rapid cooling (quenching) after solution annealing freezes the high-temperature solid solution, preventing the precipitation of strengthening phases. Aging (Precipitation Hardening): During aging, the supersaturated solid solution becomes unstable. Fine precipitates, such as CuAl2 and Mg2Si, form within the aluminum matrix. These precipitates act as obstacles to dislocation movement, significantly increasing the alloy's strength and hardness. === Final Microstructure === The final microstructure of duralumin consists of a predominantly aluminium matrix dispersed fine precipitates (CuAl2, Mg2Si) Grain boundaries. The size, distribution, and type of precipitates play a crucial role in determining the mechanical properties of duralumin. Optimal aging conditions lead to the formation of finely dispersed precipitates, resulting in peak strength and hardness.
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