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==Process== {{unreferenced section|date=October 2016}} [[File:Engraving.jpg|thumb|Artist and engraver [[Chaim Goldberg]] at work]] Engravers use a hardened steel tool called a burin, or graver, to cut the design into the surface, most traditionally a copper plate.<ref>{{cite web|url=http://expositions.bnf.fr/bosse/grand/214.htm|title=Abraham Bosse|year=1645|language=fr|publisher=Bibliothèque nationale de France|access-date=15 July 2008}}</ref> However, modern hand engraving artists use burins or gravers to cut a variety of metals such as silver, nickel, steel, brass, gold, and titanium, in applications ranging from weaponry to jewellery to motorcycles to found objects. Modern professional engravers can engrave with a resolution of up to 40 lines per mm in high grade work creating game scenes and scrollwork. [[Die (manufacturing)|Dies]] used in mass production of molded parts are sometimes hand engraved to add special touches or certain information such as part numbers. In addition to hand engraving, there are engraving machines that require less human finesse and are not directly controlled by hand. They are usually used for lettering, using a [[pantograph]]ic system. There are versions for the insides of rings and also the outsides of larger pieces. Such machines are commonly used for inscriptions on rings, lockets and presentation pieces. ===Tools and gravers or burins=== [[Image:gravers.jpg|thumb|left|An assortment of hand engraving tools]]Gravers come in a variety of shapes and sizes that yield different line types. The burin produces a unique and recognizable quality of line that is characterized by its steady, deliberate appearance and clean edges. The angle tint tool has a slightly curved tip that is commonly used in printmaking. Florentine liners are flat-bottomed tools with multiple lines incised into them, used to do fill work on larger areas or to create uniform shade lines that are fast to execute. Ring gravers are made with particular shapes that are used by jewelry engravers in order to cut inscriptions inside rings. Flat gravers are used for fill work on letters, as well as "wriggle" cuts on most musical instrument engraving work, remove background, or create bright cuts. Knife gravers are for line engraving and very deep cuts. Round gravers, and flat gravers with a radius, are commonly used on silver to create bright cuts (also called bright-cut engraving), as well as other hard-to-cut metals such as nickel and steel. Square or V-point gravers are typically square or elongated diamond-shaped and used for cutting straight lines. V-point can be anywhere from 60 to 130 [[Degree (angle)|degrees]], depending on purpose and effect. These gravers have very small cutting points. Other tools such as [[mezzotint]] rockers, roulets and burnishers are used for texturing effects. Burnishing tools can also be used for certain stone setting techniques.[[File:2008-engraving.jpg|right|thumb|Stone engraving]]Musical instrument engraving on American-made brass instruments flourished in the 1920s and utilizes a specialized engraving technique where a flat graver is "walked" across the surface of the instrument to make zig-zag lines and patterns. The method for "walking" the graver may also be referred to as "wriggle" or "wiggle" cuts. This technique is necessary due to the thinness of metal used to make musical instruments versus firearms or jewelry. Wriggle cuts are commonly found on silver Western jewelry and other Western metal work. ===Tool geometry=== Tool geometry is extremely important for accuracy in hand engraving. When sharpened for most applications, a graver has a "face", which is the top of the graver, and a "heel", which is the bottom of the graver; not all tools or application require a heel. These two surfaces meet to form a point that cuts the metal. The geometry and length of the heel helps to guide the graver smoothly as it cuts the surface of the metal. When the tool's point breaks or chips, even on a microscopic level, the graver can become hard to control and produces unexpected results. Modern innovations have brought about new types of carbide that resist chipping and breakage, which hold a very sharp point longer between resharpening than traditional metal tools. ===Tool sharpening=== {{multiple image | align = right | image1 = Hans von Aachen - Preparatory drawing for Aegidius Sadeler's print.jpg | width1 = 160 | alt1 = | caption1 = | image2 = Portrait of Rudolph II MET DP102234.jpg | width2 = 150 | alt2 = | caption2 = | footer = Preparatory drawing by [[Hans von Aachen]] for a portrait print of [[Emperor Rudolph II]], [[National Library of Poland]] and [[Aegidius Sadeler]]'s print from 1603, [[Metropolitan Museum of Art]] }}Sharpening a graver or burin requires either a [[sharpening stone]] or wheel. Harder carbide and steel gravers require diamond-grade sharpening wheels; these gravers can be polished to a mirror finish using a ceramic or cast iron lap, which is essential in creating bright cuts. Several low-speed, reversible sharpening systems made specifically for hand engravers are available that reduce sharpening time. Fixtures that secure the tool in place at certain angles and geometries are also available to take the guesswork from sharpening to produce accurate points. Very few master engravers exist today who rely solely on "feel" and muscle memory to sharpen tools. These master engravers typically worked for many years as an apprentice, most often learning techniques decades before modern machinery was available for hand engravers. These engravers typically trained in such countries as Italy and Belgium, where hand engraving has a rich and long heritage of masters. ===Artwork design=== Design or artwork is generally prepared in advance, although some professional and highly experienced hand engravers are able to draw out minimal outlines either on paper or directly on the metal surface just prior to engraving. The work to be engraved may be lightly scribed on the surface with a sharp point, laser marked, drawn with a fine permanent marker (removable with acetone) or pencil, transferred using various chemicals in conjunction with inkjet or laser printouts, or [[Stipple engraving|stippled]]. Engraving artists may rely on hand drawing skills, copyright-free designs and images, computer-generated artwork, or common design elements when creating artwork. ===Handpieces=== [[Image:Louis George Gravur 1.jpg|thumb|right|At an engravers workshop: Miniature engraving on a ''[[Louis George]]'' watch movement: Smallest engraving of the royal [[Prussia]]n eagle on a watch movement. It takes about 100 passes to create the figure.]] Originally, handpieces varied little in design as the common use was to push with the handle placed firmly in the center of the palm. With modern pneumatic engraving systems, handpieces are designed and created in a variety of shapes and power ranges. Handpieces are made using various methods and materials. Knobs may be handmade from wood, molded and engineered from plastic, or machine-made from brass, steel, or other metals. ===Cutting the surface=== [[Image:Louis George Meistergraveurin 2.jpg|thumb|left|Master engraver ennobling a watch movement. Top-level engravers work under a [[stereo microscope]]. ]] The actual engraving is traditionally done by a combination of pressure and manipulating the work-piece. The traditional "hand push" process is still practiced today, but modern technology has brought various mechanically assisted engraving systems. Most pneumatic engraving systems require an air source that drives air through a hose into a handpiece, which resembles a traditional engraving handle in many cases, that powers a mechanism (usually a piston). The air is actuated by either a foot control (like a gas pedal or sewing machine) or newer palm / hand control. This mechanism replaces either the "hand push" effort or the effects of a hammer. The internal mechanisms move at speeds up to 15,000 strokes per minute, thereby greatly reducing the effort needed in traditional hand engraving. These types of pneumatic systems are used for power assistance only and do not guide or control the engraving artist. One of the major benefits of using a pneumatic system for hand engraving is the reduction of fatigue and decrease in time spent working. Hand engraving artists today employ a combination of hand push, pneumatic, rotary, or hammer and chisel methods. Hand push is still commonly used by modern hand engraving artists who create "bulino" style work, which is highly detailed and delicate, fine work; a great majority, if not all, traditional printmakers today rely solely upon hand push methods. Pneumatic systems greatly reduce the effort required for removing large amounts of metal, such as in deep relief engraving or Western bright cut techniques. ===Finishing=== Finishing the work is often necessary when working in metal that may rust or where a colored finish is desirable, such as a firearm. A variety of spray lacquers and finishing techniques exist to seal and protect the work from exposure to the elements and time. Finishing also may include lightly sanding the surface to remove small chips of metal called "burrs" that are very sharp and unsightly. Some engravers prefer high contrast to the work or design, using black paints or inks to darken removed (and lower) areas of exposed metal. The excess paint or ink is wiped away and allowed to dry before lacquering or sealing, which may or may not be desired by the artist. ===Modern hand engraving=== [[File:Hand engraving tool.jpg|thumb|Hand engraving tool]] Because of the high level of microscopic detail that can be achieved by a master engraver, [[counterfeit]]ing of engraved designs is almost impossible, and modern [[banknote]]s are almost always engraved, as are plates for printing money, checks, bonds and other security-sensitive papers. The engraving is so fine that a normal printer cannot recreate the detail of hand-engraved images, nor can it be scanned. At the United States [[Bureau of Engraving and Printing]], more than one hand engraver will work on the same plate, making it nearly impossible for one person to duplicate all the engraving on a particular banknote or document. The modern discipline of hand engraving, as it is called in a [[metalworking]] context, survives largely in a few specialized fields. The highest levels of the art are found on firearms and other metal weaponry, jewellery, silverware and musical instruments. In most commercial markets today, hand engraving has been replaced with milling using CNC engraving or [[milling machine]]s. Still, there are certain applications where use of hand engraving tools cannot be replaced. ===Machine engraving=== In some instances, images or designs can be transferred to metal surfaces via mechanical process. One such process is roll stamping or roller-die engraving. In this process, a hardened image die is pressed against the destination surface using extreme pressure to impart the image. In the 1800s [[pistol]] cylinders were often decorated via this process to impart a continuous scene around the surface. ===Computer-aided machine engraving=== [[Image:Engraving on Corian.jpg|thumb|left|Computerized engraving on [[Corian]]]] Engraving machines such as the K500 (packaging) or K6 (publication) by Hell Gravure Systems use a diamond stylus to cut cells. Each cell creates one printing dot later in the process. A K6 can have up to 18 engraving heads each cutting 8.000 cells per second to an accuracy of .1 μm and below. They are fully computer-controlled and the whole process of cylinder-making is fully automated. It is now common place for retail stores (mostly jewellery, silverware or award stores) to have a small computer controlled engrave on site. This enables them to personalise the products they sell. Retail engraving machines tend to be focused around ease of use for the operator and the ability to do a wide variety of items including flat metal plates, jewelry of different shapes and sizes, as well as cylindrical items such as mugs and tankards. They will typically be equipped with a computer dedicated to graphic design that will enable the operator to easily design a text or picture graphic which the software will translate into digital signals telling the engraver machine what to do. Unlike industrial engravers, retail machines are smaller and only use one diamond head. This is interchangeable so the operator can use differently shaped diamonds for different finishing effects. They will typically be able to do a variety of metals and plastics. Glass and crystal engraving is possible, but the brittle nature of the material makes the process more time-consuming. Retail engravers mainly use two different processes. The first and most common 'Diamond Drag' pushes the diamond cutter through the surface of the material and then pulls to create scratches. These direction and depth are controlled by the computer input. The second is 'Spindle Cutter'. This is similar to Diamond Drag, but the engraving head is shaped in a flat V shape, with a small diamond and the base. The machine uses an electronic spindle to quickly rotate the head as it pushes it into the material, then pulls it along whilst it continues to spin. This creates a much bolder impression than diamond drag. It is used mainly for brass plaques and pet tags. With state-of-the-art machinery it is easy to have a simple, single item complete in under ten minutes. The engraving process with diamonds is state-of-the-art since the 1960s. Today laser engraving machines are in development but still mechanical cutting has proven its strength in economical terms and quality. More than 4,000 engravers make approx. 8 Mio printing cylinders worldwide per year.
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