Editing Transformer (section)

===Insulation===
[[File:Substation transfomer.jpg|thumb|Substation transformer undergoing testing.]]
Insulation must be provided between the individual turns of the windings, between the windings, between windings and core, and at the terminals of the winding.

Inter-turn insulation of small transformers may be a layer of insulating varnish on the wire. Layer of paper or polymer films may be inserted between layers of windings, and between primary and secondary windings. A transformer may be coated or dipped in a polymer resin to improve the strength of windings and protect them from moisture or corrosion. The resin may be impregnated into the winding insulation using combinations of vacuum and pressure during the coating process, eliminating all air voids in the winding. In the limit, the entire coil may be placed in a mold, and resin cast around it as a solid block, encapsulating the windings.<ref name="Lane (2007)">{{cite web|last=Lane|first=Keith (2007)|title=The Basics of Large Dry-Type Transformers|url=http://ecmweb.com/content/basics-large-dry-type-transformers|publisher=EC&M|access-date=29 January 2013|date=June 2007}}</ref>

Large oil-filled power transformers use windings wrapped with insulating paper, which is impregnated with oil during assembly of the transformer. Oil-filled transformers use highly refined mineral oil to insulate and cool the windings and core. 
Construction of oil-filled transformers requires that the insulation covering the windings be thoroughly dried of residual moisture before the oil is introduced. Drying may be done by circulating hot air around the core, by circulating externally heated transformer oil, or by vapor-phase drying (VPD) where an evaporated solvent transfers heat by condensation on the coil and core. For small transformers, resistance heating by injection of current into the windings is used.