Jump to content
Main menu
Main menu
move to sidebar
hide
Navigation
Main page
Recent changes
Random page
Help about MediaWiki
Special pages
Niidae Wiki
Search
Search
Appearance
Create account
Log in
Personal tools
Create account
Log in
Pages for logged out editors
learn more
Contributions
Talk
Editing
Polyurethane
(section)
Page
Discussion
English
Read
Edit
View history
Tools
Tools
move to sidebar
hide
Actions
Read
Edit
View history
General
What links here
Related changes
Page information
Appearance
move to sidebar
hide
Warning:
You are not logged in. Your IP address will be publicly visible if you make any edits. If you
log in
or
create an account
, your edits will be attributed to your username, along with other benefits.
Anti-spam check. Do
not
fill this in!
===Dispensing equipment=== Although the capital outlay can be high, it is desirable to use a meter-mix or dispense unit for even low-volume production operations that require a steady output of finished parts. Dispense equipment consists of material holding (day) tanks, metering pumps, a mix head, and a control unit. Often, a conditioning or heater–chiller unit is added to control material temperature in order to improve mix efficiency, cure rate, and to reduce process variability. Choice of dispense equipment components depends on shot size, throughput, material characteristics such as [[viscosity]] and filler content, and [[process control]]. Material day tanks may be single to hundreds of gallons in size and may be supplied directly from drums, IBCs ([[intermediate bulk container]]s, such as [[caged IBC tote]]s), or bulk [[storage tank]]s. They may incorporate level sensors, conditioning jackets, and mixers. Pumps can be sized to meter in single grams per second up to hundreds of pounds per minute. They can be rotary, gear, or piston pumps, or can be specially hardened [[lance pump]]s to meter liquids containing highly abrasive fillers such as chopped or hammer-milled [[glass fiber]] and [[wollastonite]].{{citation needed|date=November 2020}} <gallery> Image:HighPressureDispenseUnit800x600.png|A high-pressure polyurethane dispense unit, showing control panel, high-pressure pump, integral day tanks, and hydraulic drive unit Image:HighPressureLHeadFront600x800.png|A high-pressure mix head, showing simple controls (front view) Image:HighPressureLHeadRear600x800.png|A high-pressure mix head, showing material supply and hydraulic actuator lines (rear view) </gallery> The pumps can drive low-pressure (10 to 30 bar, 1 to 3 MPa) or high-pressure (125 to 250 bar, 12.5 to 25.0 MPa) dispense systems. Mix heads can be simple static mix tubes, rotary-element mixers, low-pressure dynamic mixers, or high-pressure hydraulically actuated direct [[Impinging mixer|impingement mixers]]. Control units may have basic on/off and dispense/stop switches, and analogue pressure and temperature gauges, or may be computer-controlled with flow meters to electronically calibrate mix ratio, digital temperature and level sensors, and a full suite of statistical process control software. Add-ons to dispense equipment include nucleation or gas injection units, and third or fourth stream capability for adding pigments or metering in supplemental additive packages. <gallery> Image:LowPressureMixHead600x800.png|A low-pressure mix head with calibration chamber installed, showing material supply and air actuator lines Image:LowPressureMixChamberComponents800x600.png|Low-pressure mix head components, including mix chambers, conical mixers, and mounting plates Image:LowPressure5GallonDayTanks800x600.png|5-gallon (20-liter) material day tanks for supplying a low-pressure dispense unit </gallery>
Summary:
Please note that all contributions to Niidae Wiki may be edited, altered, or removed by other contributors. If you do not want your writing to be edited mercilessly, then do not submit it here.
You are also promising us that you wrote this yourself, or copied it from a public domain or similar free resource (see
Encyclopedia:Copyrights
for details).
Do not submit copyrighted work without permission!
Cancel
Editing help
(opens in new window)
Search
Search
Editing
Polyurethane
(section)
Add topic